TrueBatch Design Features
Engineered for accuracy, reliability, and long‑term performance in demanding concrete production environments.
Engineered for Precision. Built for Performance.
The TrueBatch design features are engineered to deliver precise, repeatable admixture weighing for concrete production. TrueBatch liquid scales provide a modular, high‑accuracy batching system built for plants that demand reliability, configurability and long‑term durability. With stainless‑steel hoppers, precision dosing valves, integrated calibration and batch‑computer control, every component is designed to deliver consistent performance across all production environments.
Core Design Features
Modular Configurable Frames
Three weigh frame sizes combine for flexible setups.
Four hopper sizes allow multiple configurations.
Scales reconfigurable for changing production needs.
Modular design supports scalability and adaptability.
Food Grade Stainless Steel Hoppers
- All admixture‑contact components are food‑grade stainless steel.
- Hoppers manufactured from Grade 304 SS.
- Feed pipes and ball valves in Grade 316 SS.
- Ensures durability, hygiene, and corrosion resistance
Self‑Cleaning System
Automatic flushing after each batch.
Prevents contamination and residue build‑up.
Quick‑coupling air and water connectors for easy cleaning.
Self‑draining filters and regulators maintain reliability.
Precision Dosing Valves
Two ball valve sizes regulate discharge rates.
Pneumatic actuators (Festo) ensure accurate control.
Sequential discharge options managed by batch computer.
Enables precise admixture dosing.
Integrated Calibration System
Triple S‑Type loadcells per scale for precision.
Auto scale checking verifies accuracy within seconds.
Isolated from vibration and wind effects.
Calibration integrated with batch panel interface.
Batch Computer Integration
- Fully configurable sequential discharge control.
- Dual‑position proximity switches linked to batch computer.
- Safety interlocks ensure valves closed before batching.
- Centralized monitoring and data control.
System Design Overview
The TrueBatch system is engineered for adaptability. Each module — from stainless hoppers and precision valves to calibration and control units — integrates seamlessly to form a cohesive, scalable batching platform. Modular frames allow multiple hopper and feedpipe configurations, while the batch computer synchronises discharge sequencing and calibration checks to maintain consistent accuracy across every admixture line.
Scalable Configurations
- Combine up to three weigh frames for flexible production capacity
- Mix hopper sizes to suit multiple admixture types
- Adjust feedpipe diameters for low‑ or high‑volume supply
- Reconfigure scales and discharge sequencing as production needs evolve
Precision & Verification
- Triple S‑Type loadcells per scale ensure high‑accuracy weighing
- Auto‑check calibration verifies performance within seconds
- Alpha Gel vibration mounts and enclosure panels protect measurement integrity
- Integrated calibration system provides traceable accuracy from the batch panel
Reliability & Safety
- Galvanised mild‑steel frames and food‑grade stainless components
- Pneumatic lockout valves and proximity switches linked to the batch computer
- Automatic flushing prevents contamination between batches
- Proven operation across small, medium, and large concrete plants nationwide
These TrueBatch design features ensure accurate dosing, fast correction of errors and consistent batching performance across all admixture types.
Technical Specifications
| Category | Specification |
|---|---|
|
Frame Construction
|
Welded galvanised mild steel
|
|
Hopper Material
|
304 stainless steel (food grade)
|
|
Feed Pipes
|
316 stainless steel
|
|
Ball Valves
|
316 stainless steel with Festo actuators
|
|
Discharge Funnels
|
304 stainless steel
|
|
Load Cells
|
Triple S-Type stainless steel loadcells
|
|
Pneumatics
|
SMC components; self-draining filters; regulators
|
|
Flush System
|
Brass flush pipes and valves
|
|
Covers
|
Composite aluminium
|
|
Configurations
|
3 weigh frame sizes; 4 hopper sizes; 3 feedpipe diameters
|
|
Calibration
|
Auto scale checking via batch panel
|
|
Safety Systems
|
Pneumatic & water lockout valves; proximity switches
|
|
Cleaning
|
Automatic flushing; quick-coupling connectors
|
|
Operational Use
|
Installed across Australia
|
TrueBatch single weigh frame 2‑hopper configuration
The TrueBatch design features are built to support precise, traceable admixture weighing in demanding concrete production environments. By combining controlled flow rates, rapid discharge and independent weighing, TrueBatch helps operators maintain accuracy, reduce waste and identify errors before they affect the load. These features are engineered for long‑term reliability and seamless integration into existing batching workflows.
Talk to the Kanamac Team
Get expert guidance on the TrueBatch admixture scale design, configurations, and installation requirements to suit your operation.
